Used Electric Forklift Connecticut - By definition, an electric forklift is a forklift truck which derives its power from an electric motor rather than an internal combustion engine. Electricity comes from a fuel cell or internal industrial batteries. Internal batteries often provide the electrical source. They are capable of being recharged by connecting the battery to a source that is electrically compatible. These rechargeable batteries are lead-acid or lithium-ion battery. Electrical production with a fuel cell is close to a battery source but requires refueling to be recharged instead of connecting to an electrical source.
Internal combustion engine forklift models and electrical forklifts can complete the same types of jobs. They both rely on two horizontal forks that are power supplied to transport and unload and load items for short distances. The only substantial difference between an electrical forklift and an internal combustion engine forklift is the source of power. Most electric forklift models are used for internal applications including warehouses and similar locations that cannot function with comprised air quality.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
These types of forklifts operate in very narrow aisles, where space is limited. This allows for maximum use of storage space. Class 2 forklifts have a modified design to minimize the amount of space taken up by the forklift.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
Another classification is the Class 3 Electric Motor Hand or Hand-Rider Trucks. These machines are hand-controlled. The operator is positioned in front of the machine and relies on a steering tiller instead of riding on the forklift.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Electric and Internal Combustion Engine Tractors are another classification. This includes models that can be used for broad application. The electric versions can be used outdoors in dry applications or used indoors.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Electric forklift models are mainly used on even, flat surfaces indoors. Battery-powered forklifts are better suited for interior jobs as they do not emit poisonous gases; making them ideal for food-processing and healthcare applications. Forklifts that rely on fuel cells produce zero emissions, making them popular in refrigerated warehouses since their performance is not affected by lower temperatures the way batteries are.
Lead-acid battery
Lead-acid batteries are the most commonly used type of rechargeable battery. The battery’s ability to produce high surge currents ensures a large power-to-weight ratio. This, coupled with its affordability, make lead-acid batteries a popular option for use in electric forklift trucks. Lead-acid batteries require maintenance and may freeze during colder temperatures. These factors can shorten their lifespan.
Lithium-ion Battery
A Li-ion or lithium-ion battery is a different kind of rechargeable battery commonly used in electric forklift models. The main issue with these batteries is they contain a flammable electrolyte and pose a safety hazard if damaged or charged improperly which may lead to fires or explosions. Lithium-ion batteries initially cost more than lead-acid varieties, but they provide better efficiency and require no maintenance compared to lead-acid models. Lithium-ion batteries are also able to operate over a greater temperature range with higher energy densities than lead-acid batteries.
Fuel Cell
Fuel-cell powered forklifts have some of the benefits of both battery operated forklifts and internal combustion engine forklifts. Like forklifts powered by battery, fuel cell power produces no local emissions. Fuel cell power efficiency is only forty to fifty percent which is roughly half as much as lithium- ion batteries. However, fuel cell power has a higher energy density which can allow electrical forklifts to run longer. The fuel cell models perform better in colder environments compared to lithium-ion batteries. For this reason, fuel cell powered forklifts are often preferred for use in colder temperatures, such as refrigerated warehouses.
Fuel cells are different from batteries in that they require a source of fuel to produce electrical current and so require refueling. Fuel cells only require approximately 3 minutes to refuel instead of the much longer recharging time for rechargeable batteries. Because of this, large operations which run several shifts and larger fleets of forklifts tend to benefit from the ability to keep the forklift operating without having to account for lengthy charging times.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
When a lift capacity doesn’t have to be greater than 12,000 lbs. electric forklift trucks are often a better option compared to combustion engine forklift trucks. There are many factors to consider in each specific application in order to determine whether an electric forklift is the best option. It is necessary to discover the pros and cons of internal combustion engine forklift models versus electric forklift models prior to making a decision.
Specific advantages of electric powered forklift models vs. internal combustion engine models are listed below.
1. Operating costs can be much lower for battery powered electrical forklifts because of the ongoing and often increasing cost of fuel.
2. The cost of electricity is more predictable and more stable compared to combustible fuel; making electric forklifts a better choice when taking budgets and operating expenses into account.
3. There are recharging stations for battery-powered electric forklift. This system eliminates the necessity for fuel storage and transportation for both the machine and the worksite.
4. Electrical forklifts, both battery and fuel cell powered, produce no emissions or noise pollution. The back-up alarm is the main exception; however, this is a normal characteristic of internal combustion forklifts as well.
5. Operator fatigue and equipment wear and tear are reduced in electric forklift models with the automatic braking system.
6. Electric forklifts boast greater intervals between maintenance compared to internal combustion engine models. This is mainly because there are less moving parts required by a fuel cell or battery-powered forklift model.
Disadvantages of Electric Forklifts
For many of the reasons listed above, forklifts powered by electrical means have been more popular than power by internal combustion engines in recent years. Numerous circumstances however still prefer internal combustion forklifts. Certain electric forklift models disadvantages as compared to combustion models are listed below.
1. Since electric forklifts have a lift capacity of approximately 12,000 lbs. many jobs still choose to use an internal combustion model where there are heavy lifting requirements, even when they are only occasionally needed.
2. Battery powered electrical forklifts must be recharged and therefore require sufficient recharging stations to be installed at facilities where none are already present. This could amount to a significantly increased initial expense to the buyer.
3. Batteries need to be monitored to ensure adequate timing regarding how long they are charged. This is important since battery life can be reduced if they are charged too frequently or infrequently.
4. Internal combustion engine forklifts are also less expensive compared to electric forklift models.
5. Older facilities may require electrical upgrades for increased voltage systems to power battery forklifts.
6. Electric forklift trucks may need to use machinery to lift and lower the batteries into the unit during replacement due to their heavy nature.
All in all, electric forklifts have many advantages over internal combustion engine forklifts but still are not appropriate in many outdoor applications, mostly due to weather and weight restrictions.
Electric Forklift PDF
